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Revised: 07/27/2010

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Material Mechanical Property Requirements
For API Spec 6A, and 16A Bodies, Bonnets and End and Outlet Connections
 

API Spec 6A  and 16A specify four standard material property designations, identified by yield strengths. The following table lists the API Spec 6A material designations and the measured minimum mechanical property requirements.

Table 1 - Designated material property requirements for bodies, bonnets and end and outlet connections

Material Designation

0.2% Yield Strength
min.
(psi)

Tensile Strength
min.
(psi)

Elongation in 50 mm (2 in)
min.
%

Reduction in Area
min.
%

36K a

36,000

70,000

21

No requirement
45K 45,000

70,000

19

32
60K 60,000

85,000

18

35
75K 75,000

95,000

17b

35

a

36K material designated for use only for bodies of fabricated equipment when stress levels allow.

b

API Spec 16A requires 18 elongation for 75K material.

Although API Spec 6A exactly specifies minimum mechanical properties for end and outlet connections, it allows manufacturers to choose among 4 categories of material strength for bodies and bonnets based on calculated stress levels within the assembled equipment at test pressure. The manufacturer may join one strength of material to another by welding as determined by design requirements.

The table below indicates the common materials used by manufacturers in compliance with requirements.

Table 2 - Designated material requirements for bodies and bonnets

Part a

Pressure Rating
(psi)

2,000

3,000

5,000

10,000 15,000 20,000

Material Designation

Body, b Bonnet  36K, 45K,
60K, 75K
 36K, 45K,
60K, 75K
 36K, 45K,
60K, 75K
 36K, 45K,
60K, 75K
 45K, 60K
75K
 45K, 60K
75K

a

API Spec 6A Top Connectors shall have bodies, bonnets and collars made from 75K material.

b

Bodies may have end and outlet connections of higher strength material, made integral by welding, in compliance with the requirements of API Spec 6A.

Equipment connections need not have any higher material strength than that of the lowest pressure connection. For example, manufacturers may make a 7-1/16 15M x 7-1/16 10M Flanged Adapter Spool entirely from 60K material and meet API Spec 6A requirements. This unit of equipment has a 10,000 psi working pressure, as determined by its' lowest pressure connection, and 60K material meets the minimum mechanical property requirements for 10,000 psi working pressure end connections.

The table below lists the material for integral end and outlet connections of pressure containing equipment.

Table 3 - Designated material requirements for integral end and outlet connections

Integral End Connection

Pressure Rating
(psi)

2,000

3,000

5,000

10,000 15,000 20,000

Material Designation

Flanged and Hubbed 60K, 75K 60K, 75K 60K, 75K 60K, 75K 75K 75K
Threaded 60K, 75K 60K, 75K 60K, 75K      

The table below lists the material requirements for API 6A specified weld neck flanges.

Table 4 - Designated material requirements for weld neck flanges

Flange Designation

Pressure Rating
(psi)

2,000

3,000

5,000

10,000 15,000 20,000

Material Designation

6B Weld Neck Flange 45K 45K 45K      
6BX Weld Neck Flangea 60K, 75K 60K, 75K 60K, 75K 60K, 75K 75K 75K

a

See: Caution: For 6BX Weld Neck Flanges.

Commonly, manufacturers use the commercial steels shown in the table below to make API pressure control equipment. NACE specifies all of these materials as satisfactory for Hydrogen Sulfide Service (H2S) per MR0175 provided the hardness does not exceed 22 Rockwell C (22 RC), equivalent to 237 Brinell Hardness (237 HBW) per ASTM E140.

Table 5 - Commercial steels used for pressure control equipment

Material a

API Min. Yield/Min. HBW b

NACE max. HBW

A106 Carbon Steel

36K/140

237

A105 Carbon Steel

45K/140

237

1040 Low Alloy Steel c

60K/174

237

4130 Low Alloy Steel

60K/174,   75K/197 d

237

4140 Low Alloy Steel

60K/174,   75K/197 d

237

8630 Low Alloy Steel

60K/174,   75K/197 d

237

410 Martinsitic Stainless Steel

60K/174,   75K/197 d

237

a

For special purposes manufacturers may use material other than the ones shown in this table. In most cases the NACE maximum hardness still applies for ferrous magnetic steels. Operators should consult with the equipment manufacturer concerning acceptability of higher hardnesses on specific materials.

b

Abbreviation for Brinell Hardness taken using a carbide indenter.

c

Typically 6B, 5000 psi and lower pressure connections.

d

75K material can substitute for 60K material.

API and NACE both specify material chemistry limitations; otherwise NACE specifies only upper hardness limits for specific materials. API additionally specifies: tensile strength, yield strength, elongation, and reduction of area; all confirmed by destructive testing of a specific test sample (referred to as a Qualification Test Coupon or Test Coupon) taken from the same heat of steel and processed in the same manner as the production part(s) it represents. The hardness test(s) taken on this sample provide(s) a reference to compare to production parts processed in the same way. The hardness test in this case provides a quality control measurement to give the manufacturer "confidence" that the "same processes" gave the same result.

Caution: API Spec 6A requires design stress limits that the manufacturer must consider when choosing the strength of material for bodies. Operators should consult with the equipment manufacturer when questions arise concerning justification of acceptance of the Brinell Hardness of a body that falls below that required for the lowest pressure connector integral to that body. 

Brinell Hardness has no bearing on material suitability for "low temperature" service.

For more information about Brinell Hardness as related to API pressure control equipment, see Brinell Hardness Testing, What Can We Learn From It?

For a chart of Brinell hardness impression sizes, their respective Brinell hardness numbers, the approximate tensile strength corresponding to those numbers, and conversion between Brinell and Rockwell hardness numbers, see Hardness Number Conversion Chart.

For specific service temperatures or, as an additional quality control measure, API Spec 6A requires Charpy V-Notch impact tests. These test requirements vary by PSL level, as shown in the table below

Table 6 - Charpy V-Notch impact requirements ( 10 mm x 10 mm ) ASTM A370

Temperature
Classifications

Minimum Service Temperature
°F ( °C )

Minimum Average Impact Value, ft-lb
Transverse Direction (Longitudinal Direction)

PSL 1

PSL 2 PSL 3 & 4
R,S,T,U,V

0 ( -18 )

a a

15 ( 20 )

P

-20 ( -29 )

a

15 ( 20 )

15 ( 20 )

L,N -50 ( -46 )

15 ( 20 )

15 ( 20 )

15 ( 20 )

K

-75 ( -60 )

15 ( 20 )

15 ( 20 )

15 ( 20 )

a

Charpy V-Notch testing not required for these temperatures and PSL combinations.

For information about past API Spec 6A 14th Edition and earlier Material Types, 1, 2, 3, and 4, Click Here.


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